Optimize Your Warehousing & Inventory Management with Our Expert Consulting Services
We work closely with our clients to understand their optimal warehouse & distribution requirements. A well-designed warehouse, cross-dock facility or fulfilment centre is able to drive competitive advantage.
Warehouse Design, Automation & Transport Solutions by Trace Consultants
In an era where customer expectations, labour shortages, and cost pressures are redefining supply chain operations, businesses must invest in strategic warehouse design, automation, and transport optimisation to remain competitive.
At Trace Consultants, we specialise in end-to-end warehouse and transport strategy, helping businesses design, automate, and optimise their distribution networks to improve efficiency, reduce costs, and enhance service delivery.
Why Warehouse Design, Automation & Transport Optimisation Matter
📦 Growing E-commerce & Customer Expectations – Faster order fulfilment and last-mile delivery efficiency are now competitive differentiators.
🏭 Labour Shortages & Rising Costs – Automating warehouse and transport processes reduces dependence on manual labour while improving productivity.
🚛 Transport Disruptions & Rising Freight Costs – Poorly optimised transport networks lead to higher costs, longer lead times, and lower service reliability.
🏢 Sustainability & Regulatory Pressures – Organisations must invest in energy-efficient warehouses, green logistics, and compliance-driven transport solutions.
By investing in optimised warehouse design, automation, and transport strategies, organisations can:
✅ Reduce operating costs while improving throughput and service levels
✅ Increase automation to improve labour efficiency and reduce reliance on manual processes
✅ Enhance network visibility and transport efficiency to lower carbon footprint and improve cost-to-serve
✅ Improve warehouse and transport flexibility to adapt to demand fluctuations
Driving improvements across your transport network not only helps with operating cost and service – but also sustainability.
Our Warehouse Design, Automation & Transport Service Offerings
1. Warehouse Network Design & Strategy
Many organisations struggle with outdated or inefficient warehouse footprints, leading to high costs and operational bottlenecks. We help businesses:
✔ Design optimised warehouse and distribution centre networks to balance cost, service, and flexibility
✔ Develop greenfield and brownfield warehouse site selection strategies
✔ Assess warehouse consolidation opportunities to improve efficiency
✔ Optimise distribution models for omnichannel fulfilment
Common Warehouse Network Challenges We Solve:
🏢 Centralised vs. Decentralised Distribution Models – Identifying the right number and location of warehouses
📦 E-commerce vs. Retail Fulfilment Optimisation – Ensuring fast and cost-efficient online order fulfilment
🚛 Last-Mile Delivery Strategy – Optimising fulfilment centre placement for rapid delivery times
2. Warehouse Automation & Robotics Implementation
Many businesses still rely on outdated, manual warehouse processes, leading to high labour costs and inefficiencies. We help organisations:
✔ Assess and implement automation solutions to improve warehouse efficiency
✔ Deploy robotics, AI-driven picking systems, and automated storage solutions
✔ Introduce Goods-to-Person (GTP), AS/RS, and conveyor-based automation
✔ Optimise warehouse management systems (WMS) and digital workflows
Examples of Warehouse Automation Solutions We Implement:
🤖 Robotic Picking & Automated Guided Vehicles (AGVs) – Enhancing speed and accuracy in order fulfilment
🔄 AI-Driven Demand Planning & Inventory Replenishment – Reducing stockholding costs while maintaining availability
📊 Microsoft Power Apps for Warehouse Process Automation – Automating workflow approvals, inventory tracking, and real-time reporting
3. Transport Strategy & Network Optimisation
Freight and logistics costs are rising due to fuel price volatility, supply chain disruptions, and inefficient routing. We help organisations optimise transport networks to improve:
✔ Freight consolidation & mode selection (road, rail, sea, air)
✔ Carrier selection and contract benchmarking
✔ Route optimisation and last-mile delivery strategies
✔ Fleet management and vehicle scheduling for cost efficiency
Key Transport Cost-Saving Strategies We Implement:
📉 Reducing freight costs through supplier negotiations & network redesign
🚛 Optimising carrier mix for cost and service balance
🌱 Implementing sustainable transport solutions, including electric & low-emission fleets
4. Warehouse & Transport Technology Deployment
Technology is key to improving warehouse and transport performance. We assist businesses in:
✔ Selecting and implementing Warehouse Management Systems (WMS) & Transport Management Systems (TMS)
✔ Digitising transport visibility & control tower solutions for real-time tracking
✔ Deploying IoT & AI for predictive maintenance in warehouses and fleets
✔ Leveraging Power BI & analytics for performance monitoring
Example Technology Deployments:
📊 WMS & TMS Integration – Improving inventory accuracy and transport efficiency
🛰 Real-Time GPS & Freight Visibility Tools – Providing end-to-end tracking of shipments
📉 AI-Powered Predictive Maintenance – Reducing fleet downtime and transport failures
5. Sustainable Warehouse & Transport Solutions
Sustainability is not just a regulatory requirement—it’s a business imperative. We help businesses reduce their environmental impact by:
✔ Designing energy-efficient warehouses with solar, LED lighting, and smart cooling systems
✔ Reducing transport emissions with route optimisation and green logistics
✔ Developing circular supply chain solutions to reduce packaging and waste
✔ Aligning supply chain operations with Scope 3 emissions reduction strategies
Why Work with Trace Consultants?
1. Industry-Specific Warehouse & Transport Expertise
Our team has deep experience in warehouse automation, transport network strategy, and supply chain technology, ensuring tailored solutions for retail, FMCG, manufacturing, healthcare, and government agencies.
2. Data-Driven & ROI-Focused Approach
We leverage advanced analytics, AI-driven modelling, and automation technologies to design solutions that deliver measurable cost savings, efficiency improvements, and service enhancements.
3. Hands-On Implementation, Not Just Advice
Unlike traditional consulting firms that stop at strategy, we execute and drive real results—from warehouse automation deployment to transport network reconfiguration.
4. Proven Track Record in Warehouse & Logistics Optimisation
We have successfully helped businesses redesign their warehouse networks, implement automation, and optimise freight strategies, achieving:
📉 30%+ reductions in warehouse operating costs through automation
🚛 15-25% savings in transport costs through route optimisation
📦 Significant improvements in warehouse throughput & fulfilment accuracy
Unlock Warehouse & Transport Efficiency with Trace Consultants
Investing in warehouse automation and transport optimisation is key to reducing costs, improving service, and enhancing supply chain resilience. Whether your organisation is looking to redesign its warehouse footprint, automate operations, or optimise freight networks, Trace Consultants provides the expertise to deliver real, measurable improvements.
Need to improve your warehouse and transport operations? Contact us today to discuss how Trace Consultants can help.
We pride ourselves on being Australia’s benchmark boutique advisory firm specialising in supply & service chains. Our warehouse design and inventory management consultants provide you with effective solutions to better manage your organisation. We also offer consulting services in key areas such as: creating resilient and sustainable business models, operational planning, workforce scheduling, organisational design KPs, customer experience and more. Contact us to begin work on a supply chain strategy for your business today.