Boosting Service and Working Capital Performance through S&OP: A Guide for Australian FMCG Companies

May 15, 2023

Why S&OP is Key for FMCG Companies

In the fast-moving consumer goods (FMCG) industry, managing service levels and working capital performance efficiently is a delicate balancing act. A crucial tool for achieving this balance is Sales and Operations Planning (S&OP), a process that aligns sales, operations, and finance for optimal business performance. In this post, we explore how Australian FMCG companies can leverage S&OP and other supply chain projects to improve service and working capital performance.

To understand why S&OP is so essential for FMCG companies, let's first examine the challenges these businesses face. FMCG companies deal with tight profit margins, fluctuating demand, complex logistics, and increasing competition. To stay competitive, they need to deliver excellent customer service while managing their working capital effectively.

S&OP is a strategic tool that helps companies balance demand and supply, integrate financial planning and operational planning, and align the company's strategic goals with its execution plans. By implementing S&OP, FMCG companies can improve their service levels, reduce stockouts and overstocks, and optimise their working capital.

How S&OP Improves Service and Working Capital Performance

Here are several ways S&OP and other supply chain projects can enhance service and working capital performance in the Australian FMCG sector:

1. Enhanced Demand Forecasting

S&OP involves a robust demand forecasting process. By accurately predicting customer demand, FMCG companies can ensure they have the right products available at the right time, improving service levels and customer satisfaction. This also reduces the risk of overstocking or understocking, which can tie up working capital unnecessarily.

2. Improved Inventory Management

S&OP allows FMCG companies to optimise their inventory levels. Through efficient inventory management, companies can minimise their capital tied up in stock while ensuring they meet customer demand. This leads to improved working capital performance and better service levels.

3. Streamlined Operations

S&OP aligns sales, operations, and finance, promoting collaboration and communication across departments. This alignment can lead to more efficient operations, lower costs, and faster response times, resulting in improved service levels.

4. Risk Management

S&OP includes risk management strategies, which can help FMCG companies anticipate and prepare for supply chain disruptions. This readiness can improve service levels during challenging times and protect the company's working capital.

Implementing S&OP in FMCG

Implementing S&OP in an FMCG company involves several steps, including setting up a cross-functional S&OP team, defining the S&OP process, implementing a supporting technology system, and regularly reviewing and adjusting the S&OP plan.

Successful S&OP implementation requires commitment from the top management, as well as participation from all levels of the organisation. The process should be customer-focused, flexible, and driven by accurate data.

In the competitive Australian FMCG landscape, optimising service levels and working capital performance is key to success. By implementing S&OP and other supply chain projects, FMCG companies can align their operations, manage their inventory more effectively, and forecast demand more accurately.

The journey towards effective S&OP is a strategic investment that requires time and commitment. However, the rewards - improved service, optimised working capital, and a more resilient business - make it a worthwhile endeavour for Australian FMCG companies.

Contact us today, trace. your supply chain consulting partner.

Related Insights

Planning, Forecasting, S&OP and IBP
September 21, 2024

How Sales & Operations Planning (S&OP) and Integrated Business Planning (IBP) Drive Business Performance

Sales & Operations Planning (S&OP) and Integrated Business Planning (IBP) frameworks help organisations align their operations with strategic goals. Learn how these tools improve performance and drive profitability.

How Sales & Operations Planning (S&OP) and Integrated Business Planning (IBP) Drive Business Performance

In today’s dynamic and competitive markets, businesses must have the ability to align operations with demand, financial goals, and strategic priorities. Sales & Operations Planning (S&OP) and Integrated Business Planning (IBP) frameworks offer organisations a structured approach to achieving this alignment. By facilitating cross-functional collaboration, these processes ensure that sales, marketing, supply chain, finance, and operations teams work together toward shared objectives.

S&OP and IBP frameworks provide a comprehensive view of an organisation’s performance, allowing for better decision-making, improved efficiency, and enhanced profitability. In this article, we explore the importance of these frameworks, their key components, and how they drive success in complex organisations.

The Importance of S&OP and IBP in Modern Business

Both S&OP and IBP are designed to synchronise business functions and drive organisational alignment. While S&OP primarily focuses on aligning sales forecasts with supply chain and operational capabilities, IBP goes a step further by integrating financial planning and strategic business goals into the process.

Here are some of the key benefits that organisations can achieve through effective S&OP and IBP frameworks:

  • Improved Forecast Accuracy: By combining inputs from multiple departments, these processes help businesses generate more accurate demand forecasts, reducing the risk of stockouts, overproduction, and excess inventory.
  • Operational Efficiency: S&OP and IBP frameworks enable companies to optimise their supply chain and operations, ensuring that resources are allocated effectively and that production plans align with real-time demand.
  • Better Financial Performance: Aligning operational plans with financial goals allows organisations to manage costs more effectively, increase profitability, and allocate capital where it will drive the most value.
  • Enhanced Collaboration: These frameworks break down silos between departments, fostering a culture of cross-functional collaboration that drives better decision-making and execution.

In industries such as retail, manufacturing, FMCG, and healthcare, S&OP and IBP frameworks are essential for balancing customer demand with operational capacity while meeting financial objectives.

Key Components of Effective S&OP and IBP Frameworks

An effective S&OP or IBP process relies on several key components that ensure seamless collaboration and decision-making across functions. Here are the critical elements of a successful framework:

  1. Demand Planning and Forecasting
    Accurate demand planning is at the heart of both S&OP and IBP processes. It involves collecting data from sales teams, market analysis, and customer orders to forecast future demand. This allows organisations to plan production schedules, manage inventory, and align their supply chain with expected sales volumes.
  2. Supply Planning
    Supply planning involves aligning the organisation’s production and distribution capabilities with the forecasted demand. This ensures that there are sufficient resources, materials, and capacity to meet customer requirements without overproducing or incurring unnecessary costs.
  3. Financial Integration
    In IBP, the financial planning element is crucial. This component involves aligning operational and supply chain plans with the organisation’s overall financial objectives. By integrating financial forecasts into the process, businesses can ensure that their operational strategies contribute to profitability and long-term growth.
  4. Scenario Planning and Risk Management
    Both S&OP and IBP frameworks rely on scenario planning to prepare for potential disruptions or shifts in market conditions. By modelling different scenarios—such as demand spikes, supply shortages, or cost fluctuations—organisations can create contingency plans and mitigate risks before they impact the business.
  5. Cross-Functional Collaboration
    A successful S&OP or IBP process depends on collaboration between sales, operations, finance, and supply chain teams. Regular cross-functional meetings are held to review performance, discuss challenges, and align plans with strategic objectives. This collaboration ensures that everyone is working toward the same goals and that decisions are made with a holistic view of the business.
  6. Continuous Improvement
    S&OP and IBP frameworks are not one-time projects but ongoing processes that require continuous improvement. Regular reviews, data analysis, and feedback loops are essential to ensure that the plans remain aligned with changing market conditions and business objectives.

Challenges in Implementing S&OP and IBP

Despite the clear benefits of S&OP and IBP frameworks, many organisations face challenges when implementing these processes. Some of the most common obstacles include:

  1. Data Silos and Poor Data Quality
    S&OP and IBP rely heavily on accurate data from various departments. However, many organisations struggle with data silos, where different teams maintain separate databases that are not integrated. Inaccurate or inconsistent data can lead to poor forecasting and decision-making.
  2. Resistance to Change
    Implementing S&OP and IBP often requires significant changes to existing processes and systems. Resistance to change from employees or leadership can slow down the implementation process and hinder its success.
  3. Lack of Collaboration
    Cross-functional collaboration is critical to the success of S&OP and IBP frameworks. However, if departments operate in isolation or fail to communicate effectively, the process can break down, leading to misalignment between sales, operations, and finance.
  4. Technology Integration
    Many organisations lack the technological infrastructure to support S&OP and IBP processes. Without integrated planning tools and advanced analytics platforms, it can be challenging to collect, analyse, and share the data needed for effective decision-making.
  5. Inconsistent Leadership Support
    Successful S&OP and IBP processes require strong leadership support from all levels of the organisation. If executives do not champion the process or fail to engage consistently, it can become difficult to maintain the cross-functional collaboration needed for success.

Effective S&OP and IBP Processes: Best Practices

To overcome these challenges and implement effective S&OP and IBP frameworks, organisations should adopt the following best practices:

  1. Invest in Data Integration and Analytics
    To ensure accurate forecasting and decision-making, businesses should invest in technologies that integrate data from multiple sources, such as demand forecasting tools, enterprise resource planning (ERP) systems, and financial planning platforms. Advanced analytics can help identify trends, uncover opportunities, and improve overall performance.
  2. Promote Cross-Functional Collaboration
    Creating a culture of collaboration across departments is essential for the success of S&OP and IBP. Regular meetings, clear communication channels, and a shared understanding of business goals help ensure that all teams work together effectively.
  3. Leverage Scenario Planning Tools
    Implementing scenario planning tools allows organisations to simulate different market conditions and assess the impact of potential risks or opportunities. By evaluating various scenarios, businesses can make more informed decisions and build resilience in their supply chain and operations.
  4. Align KPIs with Strategic Goals
    Both S&OP and IBP should be driven by clearly defined key performance indicators (KPIs) that align with the organisation’s strategic objectives. These KPIs should be regularly reviewed and adjusted as needed to ensure the process remains aligned with business goals.
  5. Continuous Review and Improvement
    S&OP and IBP are iterative processes that require continuous monitoring and improvement. Regularly reviewing the process, collecting feedback, and adjusting plans based on performance data will help ensure long-term success.

When Should Organisations Engage a Supply Chain Consultant?

Implementing and maintaining effective S&OP and IBP frameworks can be challenging, particularly for organisations with complex supply chains or siloed departments. Engaging a supply chain consultant can provide the expertise and guidance needed to establish or refine these processes.

Consultants can help organisations:

  • Develop Customised S&OP and IBP Frameworks: Consultants design tailored frameworks that align with the organisation’s unique needs, market conditions, and strategic objectives.
  • Implement Data-Driven Tools: Consultants assist in selecting and integrating advanced forecasting, analytics, and scenario planning tools to support S&OP and IBP processes.
  • Facilitate Cross-Functional Collaboration: Consultants ensure that all departments are aligned and working together effectively by facilitating workshops, meetings, and training sessions.
  • Drive Continuous Improvement: Consultants help organisations monitor performance, identify areas for improvement, and implement best practices for ongoing success.

How Trace Consultants Can Help with S&OP and IBP Implementation

Trace Consultants specialises in helping organisations design and implement effective Sales & Operations Planning (S&OP) and Integrated Business Planning (IBP) frameworks that drive business performance. Our team of experts works closely with clients to develop customised planning processes that improve demand forecasting, align operational capacity with sales forecasts, and ensure financial goals are met.

At Trace Consultants, we offer the following services to support S&OP and IBP initiatives:

  • Custom Framework Development: We work with your team to develop an S&OP or IBP framework tailored to your organisation’s needs, industry, and strategic goals.
  • Advanced Analytics and Tools: Our consultants help you implement the latest forecasting, scenario planning, and financial integration tools to support data-driven decision-making.
  • Cross-Functional Alignment: We facilitate collaboration across departments, ensuring that all teams are aligned and working toward shared objectives.
  • Continuous Improvement Support: We help your organisation establish continuous review processes to refine and improve your S&OP and IBP frameworks over time.

With Trace Consultants by your side, your organisation can unlock the full potential of S&OP and IBP to improve efficiency, drive profitability, and achieve long-term success.

Planning, Forecasting, S&OP and IBP
August 26, 2024

Supply Chain Benchmarking: Elevating Operations Across Planning, Forecasting, Warehouse Operations, and Transport for ANZ Organisations

Unlock the full potential of your supply chain with benchmarking across planning, forecasting, warehousing, and transport. Discover how ANZ organisations in diverse sectors can achieve operational excellence with tailored strategies from Trace Consultants

Supply Chain Benchmarking: Elevating Operations Across Planning, Forecasting, Warehouse Operations, and Transport for ANZ Organisations

In today’s increasingly competitive landscape, organisations in Australia and New Zealand (ANZ) must constantly seek ways to improve their supply chain operations to stay ahead of the curve. Whether in retail, manufacturing, healthcare, government, fast-moving consumer goods (FMCG), or technology, effective supply chain management is critical to success. However, identifying areas of improvement within these complex systems can be challenging. This is where supply chain benchmarking comes into play.

Benchmarking offers a powerful method for measuring and comparing supply chain performance against industry standards or best practices. By conducting a comprehensive benchmarking analysis across key areas such as supply chain planning, forecasting, warehouse operations, and transport, organisations can gain valuable insights into their strengths and weaknesses, uncovering opportunities for improvement.

This article will explore the importance of supply chain benchmarking across these critical areas, with a focus on how it can benefit ANZ organisations. We’ll also discuss how Trace Consultants, a leading supply chain advisory firm, can assist organisations in implementing effective benchmarking strategies to achieve operational excellence.

The Importance of Supply Chain Benchmarking

Supply chain benchmarking is the process of comparing an organisation’s supply chain performance against that of industry leaders or best practices. It serves as a diagnostic tool that helps organisations identify performance gaps, inefficiencies, and areas where they can improve. By providing a clear understanding of where an organisation stands in relation to its competitors, benchmarking allows for informed decision-making and the development of targeted improvement strategies.

Benchmarking is particularly valuable in the ANZ region, where organisations face unique challenges such as geographical isolation, variable demand, and the need to manage complex logistics networks. By benchmarking key supply chain functions, organisations can ensure that they are operating at peak efficiency, reducing costs, improving service levels, and enhancing overall competitiveness.

Supply Chain Planning: The Foundation of Success

Supply chain planning is the foundation upon which all other supply chain functions are built. It involves the strategic coordination of resources, processes, and activities to ensure that goods and services are delivered efficiently and cost-effectively. Effective supply chain planning is crucial for maintaining a balanced flow of goods, minimising inventory levels, and meeting customer demand.

Benchmarking Supply Chain Planning

Benchmarking supply chain planning involves assessing the effectiveness of planning processes such as demand planning, production planning, inventory management, and capacity planning. Key metrics to benchmark may include forecast accuracy, inventory turnover, lead times, and order fulfillment rates.

By comparing these metrics against industry standards, organisations can identify areas where their planning processes may be falling short. For example, a low forecast accuracy rate may indicate a need for better demand forecasting tools or more accurate data inputs. Similarly, long lead times may suggest inefficiencies in production planning or supplier management.

How Trace Consultants Can Help

Trace Consultants specialises in conducting comprehensive supply chain planning benchmarking for organisations across ANZ. Their team of experts can help organisations assess their planning processes, identify areas for improvement, and develop strategies to enhance overall planning efficiency. By leveraging industry best practices and advanced planning tools, Trace Consultants can help organisations achieve more accurate forecasts, reduce inventory levels, and improve service levels.

Forecasting: Predicting the Future with Precision

Accurate forecasting is essential for effective supply chain management. It enables organisations to anticipate demand, plan production schedules, manage inventory levels, and coordinate logistics activities. However, forecasting is often fraught with challenges, particularly in industries with volatile demand or complex supply chains.

Benchmarking Forecasting

Benchmarking forecasting involves comparing an organisation’s forecasting accuracy and processes against those of industry leaders. Key metrics to benchmark may include forecast error rates, the frequency of forecast updates, the accuracy of demand predictions, and the effectiveness of collaboration between different departments.

Organisations with high forecast error rates may need to reassess their forecasting models or improve data quality. Frequent forecast revisions may indicate a lack of stability in the forecasting process or issues with demand variability. By identifying these issues through benchmarking, organisations can implement more robust forecasting practices, leading to better alignment between supply and demand.

How Trace Consultants Can Help

Trace Consultants offers expert guidance in forecasting benchmarking, helping ANZ organisations refine their forecasting processes to achieve greater accuracy and reliability. By conducting a thorough analysis of current forecasting practices, Trace Consultants can identify weaknesses and recommend solutions, such as the adoption of advanced forecasting tools, improved data analytics, or enhanced cross-functional collaboration. This leads to more accurate demand predictions, reduced stockouts, and optimised inventory levels.

Warehouse Operations: The Backbone of Supply Chain Efficiency

Warehouse operations are a critical component of the supply chain, responsible for the storage, handling, and distribution of goods. Efficient warehouse operations ensure that products are available when needed, reduce lead times, and minimise costs. However, warehousing is also one of the most resource-intensive aspects of the supply chain, making it a prime target for optimisation.

Benchmarking Warehouse Operations

Benchmarking warehouse operations involves assessing the efficiency and effectiveness of warehousing activities such as order picking, packing, shipping, receiving, and inventory management. Key metrics to benchmark may include order picking accuracy, warehouse utilisation rates, labor productivity, and inventory accuracy.

A benchmarking analysis might reveal that an organisation’s warehouse utilisation rate is lower than industry standards, indicating underutilised space. Alternatively, a high rate of order picking errors may suggest the need for process improvements or better training for warehouse staff. By addressing these issues, organisations can enhance the efficiency of their warehouse operations, leading to faster order processing times and lower operational costs.

How Trace Consultants Can Help

Trace Consultants provides specialised benchmarking services for warehouse operations, helping ANZ organisations optimise their warehousing processes. Their team of experts conducts detailed assessments of warehouse performance, identifying areas for improvement and recommending strategies such as process re-engineering, technology adoption, or warehouse layout optimisation. With Trace Consultants’ support, organisations can achieve significant improvements in warehouse efficiency, accuracy, and cost-effectiveness.

Transport: The Link Between Supply and Demand

Transport plays a vital role in connecting supply with demand, ensuring that goods are delivered to customers in a timely and cost-effective manner. However, transport is also one of the most complex and costly components of the supply chain, making it a critical area for optimisation.

Benchmarking Transport Operations

Benchmarking transport operations involves assessing the efficiency and effectiveness of transportation activities such as route planning, carrier selection, load optimisation, and delivery performance. Key metrics to benchmark may include on-time delivery rates, transport costs as a percentage of sales, fuel efficiency, and the use of sustainable transport practices.

Organisations with high transport costs may need to explore more cost-effective carrier options or optimise their routing strategies. Low on-time delivery rates may indicate issues with carrier performance or inefficiencies in load planning. By identifying these issues through benchmarking, organisations can implement targeted improvements that enhance transport efficiency and reduce costs.

How Trace Consultants Can Help

Trace Consultants offers expert benchmarking services for transport operations, helping ANZ organisations optimise their logistics networks. Their team conducts comprehensive assessments of transport performance, identifying areas for improvement and recommending strategies such as route optimisation, carrier management, or the adoption of advanced transport management systems. With Trace Consultants’ support, organisations can achieve greater transport efficiency, lower costs, and improved delivery performance.

Sector-Specific Considerations for Supply Chain Benchmarking

While the principles of supply chain benchmarking apply across all industries, each sector has its own unique challenges and considerations. Below, we explore sector-specific considerations for benchmarking supply chain planning, forecasting, warehouse operations, and transport in key industries across ANZ.

Retail Sector

In the retail sector, supply chain benchmarking is essential for managing the complexity of multi-channel distribution and meeting high customer expectations for fast and accurate delivery. Retailers must benchmark their planning, forecasting, warehousing, and transport operations to ensure that they can respond quickly to changes in demand, minimise stockouts, and reduce costs. Key areas of focus may include e-commerce fulfillment, last-mile delivery, and inventory turnover.

Manufacturing Sector

Manufacturing organisations rely on efficient supply chain operations to maintain production schedules and manage costs. Benchmarking in this sector may focus on the alignment between production planning and demand forecasting, the efficiency of inbound and outbound logistics, and the optimisation of warehouse operations to support just-in-time manufacturing. Key metrics may include production lead times, inventory carrying costs, and supplier performance.

Healthcare Sector

The healthcare sector faces unique challenges related to the timely and accurate delivery of medical supplies and equipment. Benchmarking in this sector may focus on ensuring the reliability and accuracy of forecasting, optimising warehouse operations to support temperature-controlled storage, and ensuring that transport operations meet strict regulatory requirements. Key metrics may include order accuracy, compliance rates, and delivery lead times.

Government Sector

Government agencies in ANZ must manage complex logistics networks to support public services and emergency response operations. Benchmarking in this sector may focus on improving the efficiency and reliability of supply chain planning, enhancing forecasting accuracy for critical supplies, and optimising transport operations to ensure timely delivery of goods and services. Key metrics may include service level compliance, transport costs, and inventory accuracy.

FMCG Sector

The FMCG sector is characterised by high volumes and fast-moving products, making supply chain efficiency critical to success. Benchmarking in this sector may focus on improving the accuracy of demand forecasts, optimising warehouse operations to support rapid order fulfillment, and reducing transport costs through route optimisation and carrier management. Key metrics may include forecast accuracy, order fulfillment rates, and transport costs as a percentage of sales.

Technology Sector

The technology sector often involves complex, global supply chains that require careful management to ensure the timely delivery of products and components. Benchmarking in this sector may focus on improving the accuracy of demand forecasting for rapidly changing products, optimising warehouse operations to handle high-value items with precision, and managing transport operations across multiple countries and regions. Key metrics might include lead times, order accuracy, inventory turnover, and the efficiency of international logistics.

The Process of Supply Chain Benchmarking

Implementing a successful supply chain benchmarking initiative involves several key steps. Organisations must approach benchmarking with a structured process to ensure that the insights gained lead to actionable improvements. Here’s an outline of the process:

1. Define Objectives and Scope

The first step in benchmarking is to clearly define the objectives and scope of the analysis. Organisations need to determine which aspects of their supply chain they want to benchmark—whether it’s planning, forecasting, warehouse operations, transport, or a combination of these. Defining clear objectives helps focus the benchmarking effort on the areas that will yield the most significant benefits.

2. Identify Key Performance Indicators (KPIs)

Once the objectives are defined, organisations must identify the KPIs that will be used to measure performance. These KPIs should be relevant to the specific areas being benchmarked and aligned with industry standards or best practices. Examples of KPIs might include forecast accuracy, order fulfillment rates, warehouse utilisation, and on-time delivery rates.

3. Gather Data

The next step is to gather data on the identified KPIs. This data can be collected from internal systems, industry reports, or third-party benchmarking services. It’s important to ensure that the data is accurate, up-to-date, and comparable to the benchmarks being used.

4. Analyse and Compare

With the data in hand, organisations can begin the analysis phase. This involves comparing the collected data against industry benchmarks or best-in-class organisations. The goal is to identify performance gaps, inefficiencies, or areas where the organisation is outperforming the competition. The analysis should be thorough and take into account the unique context of the organisation’s supply chain.

5. Develop Improvement Strategies

Based on the benchmarking analysis, organisations can develop targeted strategies to address identified gaps and inefficiencies. These strategies might involve process improvements, technology upgrades, changes to supplier or carrier relationships, or enhancements to planning and forecasting practices. The goal is to implement changes that will lead to measurable improvements in supply chain performance.

6. Monitor and Refine

Benchmarking is not a one-time activity. To maintain continuous improvement, organisations should regularly monitor their supply chain performance against the identified KPIs and refine their strategies as needed. This ongoing process ensures that the organisation remains competitive and can adapt to changing market conditions or customer demands.

The Role of Technology in Supply Chain Benchmarking

Technology plays a crucial role in the success of supply chain benchmarking initiatives. Advanced analytics, data management tools, and supply chain management systems enable organisations to collect, analyse, and act on benchmarking data more effectively. Here are some ways technology enhances the benchmarking process:

1. Data Collection and Management

Modern supply chain management systems can automate the collection of data across various supply chain functions, ensuring that organisations have access to accurate and timely information. These systems can integrate data from multiple sources, such as ERP systems, warehouse management systems (WMS), transport management systems (TMS), and customer relationship management (CRM) tools.

2. Advanced Analytics

Advanced analytics tools can process large volumes of data to identify trends, patterns, and correlations that might not be immediately apparent. These tools can also generate predictive insights, helping organisations anticipate future challenges and opportunities. For example, predictive analytics can improve demand forecasting by analysing historical data and external factors such as market trends or economic indicators.

3. Real-Time Monitoring

Real-time monitoring tools enable organisations to track supply chain performance as it happens. This allows for immediate identification of issues, such as delays in transport or bottlenecks in warehouse operations, and facilitates quick corrective action. Real-time monitoring also supports dynamic benchmarking, where organisations continuously compare their performance against live benchmarks.

4. Cloud-Based Solutions

Cloud-based supply chain management solutions provide organisations with the flexibility to access benchmarking data and tools from anywhere, at any time. These solutions also support collaboration between different departments or partners, ensuring that benchmarking insights are shared and acted upon across the entire supply chain network.

5. Benchmarking Platforms

There are specialised benchmarking platforms that aggregate data from multiple organisations and industries, providing a comprehensive view of supply chain performance across sectors. These platforms allow organisations to benchmark themselves against a broader set of peers, offering more meaningful comparisons and insights.

Case Studies: Benchmarking Success Stories with Trace Consultants

To illustrate the impact of supply chain benchmarking, let’s look at a few case studies where Trace Consultants has helped ANZ organisations achieve significant improvements in their supply chain operations through benchmarking.

Case Study 1: Enhancing Forecast Accuracy for a FMCG Company

A leading FMCG company in Australia was struggling with high levels of inventory and frequent stockouts due to inaccurate demand forecasting. Trace Consultants conducted a comprehensive benchmarking analysis of the company’s forecasting processes, comparing them against industry best practices.

The analysis revealed that the company was relying on outdated forecasting models and lacked integration between sales, marketing, and supply chain functions. Trace Consultants recommended the implementation of an advanced forecasting tool that utilised machine learning algorithms to improve accuracy. Additionally, they facilitated cross-functional collaboration to ensure that all departments contributed to the forecasting process.

As a result, the company saw a 20% improvement in forecast accuracy, leading to a significant reduction in inventory levels and a decrease in stockouts by 15%. These improvements not only reduced costs but also enhanced customer satisfaction by ensuring that products were available when needed.

Case Study 2: Optimising Warehouse Operations for a Retailer

A large retail chain in New Zealand faced challenges with inefficient warehouse operations, leading to slow order processing times and high operational costs. Trace Consultants conducted a benchmarking analysis of the retailer’s warehouse operations, focusing on order picking, packing, and shipping processes.

The analysis showed that the retailer’s warehouse layout was suboptimal, leading to excessive travel time for warehouse staff. Additionally, the company was using outdated technology for inventory management, resulting in frequent errors and delays. Trace Consultants recommended a warehouse reorganisation to optimise layout and reduce travel time, as well as the implementation of a modern warehouse management system (WMS) to improve inventory accuracy.

Following these changes, the retailer achieved a 25% reduction in order processing times and a 30% improvement in inventory accuracy. These improvements allowed the retailer to process orders more quickly and efficiently, reducing operational costs and enhancing the customer experience.

Case Study 3: Reducing Transport Costs for a Government Agency

A government agency in Australia was facing high transport costs due to inefficient route planning and carrier selection. Trace Consultants conducted a benchmarking analysis of the agency’s transport operations, comparing them against best-in-class practices in the public and private sectors.

The analysis identified several areas for improvement, including the need for better route optimisation tools and more effective carrier management. Trace Consultants recommended the adoption of an advanced transport management system (TMS) that utilised real-time data to optimise routes and manage carrier performance.

As a result, the agency was able to reduce its transport costs by 15% while improving on-time delivery rates by 10%. These improvements allowed the agency to deliver public services more efficiently, reducing costs for taxpayers and improving service levels for citizens.

The Future of Supply Chain Benchmarking in ANZ

As the business environment in ANZ continues to evolve, supply chain benchmarking will become increasingly important for organisations seeking to maintain their competitive edge. The rise of e-commerce, the growing importance of sustainability, and the increasing complexity of global supply chains will all drive demand for more effective benchmarking strategies.

Technology will continue to play a crucial role in the future of supply chain benchmarking. As organisations adopt more advanced analytics, automation, and artificial intelligence (AI), they will be able to conduct more sophisticated benchmarking analyses that provide deeper insights and enable more targeted improvements. Real-time data and predictive analytics will allow organisations to anticipate challenges and opportunities, making supply chain operations more agile and responsive.

Moreover, the focus on sustainability will drive the need for benchmarking that includes environmental and social metrics. Organisations will need to measure their performance not only in terms of cost and efficiency but also in terms of their environmental impact, carbon footprint, and contribution to social responsibility goals.

Partnering with Trace Consultants for Supply Chain Excellence

Supply chain benchmarking is a powerful tool that can help ANZ organisations achieve significant improvements in their supply chain operations. By comparing their performance against industry standards and best practices, organisations can identify areas for improvement and develop targeted strategies to enhance efficiency, reduce costs, and improve service levels.

Trace Consultants, with its deep expertise and tailored approach, is uniquely positioned to help ANZ organisations implement effective benchmarking strategies. Whether in supply chain planning, forecasting, warehouse operations, or transport, Trace Consultants offers comprehensive benchmarking services that deliver measurable results.

As the business landscape continues to change, partnering with a trusted advisor like Trace Consultants will be key to staying ahead of the competition and achieving long-term success in supply chain management. With their guidance, ANZ organisations can unlock the full potential of their supply chains, ensuring that they are not only efficient and cost-effective but also sustainable and future-ready.

Planning, Forecasting, S&OP and IBP
August 12, 2023

Harnessing Forecasting and Technology to Improve Labour Planning in Australian F&B and Hospitality

By embracing the future of labour planning, Australia's F&B and hospitality businesses can rise above common pitfalls, setting the stage for sustained success and growth.

In the bustling world of Australia's food and beverage (F&B) and hospitality sectors, having the right staff in the right place at the right time isn’t just a mantra; it's essential. Mastering labour planning is paramount to business success, and with the aid of innovative forecasting processes and scheduling technology, it's more achievable than ever.

1. The Power of Precise Forecasting in Labour Planning

Understanding Demand Patterns: Dive deep into historical data to anticipate busy hours, seasonal variations, and events. This reduces overstaffing during quiet periods and understaffing during rushes.

Budgeting with Precision: By forecasting labour needs, businesses can better allocate resources, resulting in controlled payroll costs and maximised profitability.

Responsive Flexibility: Forecasting allows for real-time adjustments. If unexpected changes arise, such as sudden tourist influxes or local events, businesses can adapt staffing needs swiftly.

2. Embracing Scheduling Technology: The Game Changer

Automated Rostering: Today's scheduling platforms consider staff availability, skill sets, and legal constraints, producing optimal rosters with minimal manual intervention.

Employee Empowerment: Modern scheduling tools often come with features allowing employees to swap shifts, request time off, or indicate availability, leading to greater job satisfaction and reduced turnover.

Insightful Analytics: Beyond mere scheduling, these platforms offer insights into labour costs, productivity metrics, and trends, helping businesses continually refine their labour strategies.

3. The Seamless Integration of Forecasting and Technology

Data-Driven Scheduling: Merging the insights from forecasting with the capabilities of scheduling software ensures rosters are not just efficient but also strategically aligned with business goals.

Continuous Improvement: As businesses consistently use forecasting and scheduling tools, the data collected can help refine future forecasts, creating a virtuous cycle of improvement.

Competitive Advantage: In an industry where margins are tight, mastering labour planning through forecasting and tech can be a distinguishing factor, ensuring customer satisfaction through optimal service while managing costs.

The Australian F&B and hospitality sectors are marked by dynamic demands and ever-evolving challenges. By harnessing the dual powers of advanced forecasting processes and state-of-the-art scheduling technology, businesses can optimise their labour planning, ensuring they are well-equipped to thrive in this competitive landscape.

With these tools in hand, Aussie businesses can confidently navigate the complexities of labour management, ensuring both staff satisfaction and impeccable customer service.

Contact us today, trace. your supply chain consulting partner.