How Emergency Response Agencies Can Improve Preparedness by Learning from Defence Supply Chains

May 20, 2024

How Emergency Response Agencies Can Improve Preparedness by Learning from Defence Supply Chains

Emergency response agencies play a crucial role in safeguarding communities during crises. Whether dealing with natural disasters, health emergencies, or large-scale accidents, these agencies must maintain a high level of preparedness and capability to respond effectively. Interestingly, the defence sector, known for its rigorous and efficient supply chain operations, offers valuable lessons that can significantly enhance the performance of emergency response agencies. By adopting practices from defence supply chains, emergency agencies can optimise their operations and improve their overall preparedness. This article explores various strategies, including warehouse network footprint optimisation, facility design, automation, advanced planning systems, inventory management, transport planning, workforce planning, KPI frameworks, organisational design, and scenario modelling and planning.

Warehouse Network Footprint Optimisation

One of the critical aspects of a robust supply chain is the strategic placement and optimisation of warehouse networks. In defence, this involves ensuring that warehouses are positioned to maximise efficiency and minimise response times. Emergency response agencies can adopt a similar approach by analysing their current warehouse locations and identifying opportunities for improvement. By strategically placing warehouses closer to high-risk areas, agencies can reduce the time needed to deploy essential supplies and equipment during emergencies.

For example, an agency responsible for responding to natural disasters in Australia might benefit from placing warehouses near regions prone to bushfires or cyclones. This strategic positioning ensures that resources are readily available when needed, enhancing the agency's ability to respond swiftly and effectively.

Warehouse and Distribution Facility Design

The design of warehouse and distribution facilities plays a pivotal role in the efficiency of supply chain operations. Defence supply chains often utilise state-of-the-art facility designs that maximise space utilisation, streamline workflows, and enhance security. Emergency response agencies can incorporate similar design principles to improve their facilities.

Key design elements include:

Optimised Layouts: Designing facilities with logical and efficient layouts to minimise movement and handling time.
Storage Solutions: Implementing advanced storage solutions such as high-density shelving and automated storage and retrieval systems (ASRS).
Security Measures: Ensuring robust security measures to protect critical supplies and equipment from theft or damage.
Environmental Controls: Incorporating climate control systems to preserve sensitive materials and equipment.

By focusing on these design elements, emergency response agencies can create more efficient and resilient facilities, ultimately enhancing their ability to respond to emergencies.

Automation

Automation is a cornerstone of modern defence supply chains, enabling increased efficiency, accuracy, and speed in operations. Emergency response agencies can benefit significantly from adopting automation technologies in their supply chain processes. Key areas where automation can make a difference include:

Inventory Management: Automated inventory management systems can track supplies in real-time, reducing the risk of stockouts or overstocking.
Order Fulfilment: Automated picking and packing systems can speed up order fulfilment, ensuring that supplies are ready for deployment quickly.
Data Analysis: Automated data analysis tools can provide insights into supply chain performance, helping agencies identify areas for improvement.

By integrating automation into their operations, emergency response agencies can enhance their efficiency, reduce human error, and ensure that critical supplies are available when needed.

Supply Chain Planning Processes and Technology

Advanced planning systems are essential for managing the complexities of supply chains. In the defence sector, these systems are used to forecast demand, optimise resource allocation, and plan for various scenarios. Emergency response agencies can leverage similar technologies to improve their planning processes.

Key components of advanced planning systems include:

Demand Forecasting: Using historical data and predictive analytics to forecast the demand for supplies during different types of emergencies.
Resource Allocation: Optimising the allocation of resources such as personnel, equipment, and supplies based on demand forecasts.
Scenario Planning: Developing and testing different response scenarios to ensure preparedness for various types of emergencies.

By adopting advanced planning systems, emergency response agencies can enhance their ability to anticipate and respond to emergencies, ensuring that they have the necessary resources in place when needed.

Inventory Management and Optimisation

Effective inventory management is critical for maintaining the readiness of emergency response agencies. In the defence sector, inventory management strategies focus on ensuring that the right supplies are available at the right time, while minimising costs. Emergency response agencies can adopt similar strategies to optimise their inventory management.

Key strategies include:

Just-In-Time Inventory: Reducing excess inventory by implementing just-in-time inventory practices, ensuring that supplies are replenished as needed.
ABC Analysis: Categorising inventory items based on their importance and usage frequency, allowing agencies to prioritise the management of critical supplies.
Inventory Tracking: Implementing real-time inventory tracking systems to monitor stock levels and ensure the availability of essential supplies.

By optimising their inventory management practices, emergency response agencies can reduce costs, minimise waste, and ensure that critical supplies are always available.

Transport Planning

Efficient transport planning is essential for the timely delivery of supplies and equipment during emergencies. Defence supply chains often utilise sophisticated transport planning systems to optimise routes, manage fleet operations, and ensure the timely delivery of critical resources. Emergency response agencies can benefit from adopting similar transport planning strategies.

Key elements of transport planning include:

Route Optimisation: Using advanced routing software to identify the most efficient routes for delivering supplies and equipment.
Fleet Management: Implementing fleet management systems to monitor and manage the agency's vehicle fleet, ensuring that vehicles are maintained and available when needed.
Coordination and Communication: Establishing robust communication and coordination protocols to ensure that transport operations are synchronised and efficient.

By enhancing their transport planning capabilities, emergency response agencies can improve the speed and efficiency of their response efforts, ensuring that critical supplies reach their destinations quickly.

Workforce Planning

A well-trained and adequately staffed workforce is essential for the success of emergency response operations. Defence supply chains place a strong emphasis on workforce planning, ensuring that personnel are trained, equipped, and available to respond to various scenarios. Emergency response agencies can adopt similar workforce planning strategies to enhance their capabilities.

Key components of workforce planning include:

Training and Development: Implementing comprehensive training programs to ensure that personnel are skilled and prepared to handle different types of emergencies.
Staffing Levels: Ensuring that staffing levels are sufficient to meet the demands of emergency response operations, including surge capacity for large-scale incidents.
Role Clarity: Clearly defining roles and responsibilities to ensure that personnel understand their duties and can work effectively as a team.

By focusing on workforce planning, emergency response agencies can build a skilled and resilient workforce, capable of responding to a wide range of emergencies.

KPI Frameworks and Organisational Design

Key performance indicators (KPIs) and organisational design play a crucial role in the effectiveness of supply chain operations. Defence supply chains utilise well-defined KPIs to measure performance and drive continuous improvement. Emergency response agencies can adopt similar frameworks to enhance their operations.

Key elements of KPI frameworks include:

Performance Metrics: Establishing clear and measurable performance metrics to track the efficiency and effectiveness of supply chain operations.
Continuous Improvement: Implementing processes for continuous improvement, using KPI data to identify areas for enhancement.
Accountability: Ensuring that personnel are accountable for meeting performance targets and driving improvements.

In terms of organisational design, emergency response agencies can benefit from adopting a structure that supports agility, collaboration, and efficiency. This may involve creating specialised teams, streamlining decision-making processes, and fostering a culture of continuous improvement.

Scenario Modelling and Planning

Scenario modelling and planning are essential for preparing for a wide range of potential emergencies. Defence supply chains often use sophisticated scenario modelling tools to simulate different situations and develop response plans. Emergency response agencies can adopt similar approaches to enhance their preparedness.

Key elements of scenario modelling and planning include:

Risk Assessment: Identifying and assessing potential risks and their impact on supply chain operations.
Scenario Development: Developing detailed scenarios based on different types of emergencies, including natural disasters, health crises, and security threats.
Response Planning: Creating and testing response plans for each scenario, ensuring that the agency is prepared to respond effectively.

By incorporating scenario modelling and planning into their operations, emergency response agencies can enhance their ability to anticipate and respond to a wide range of emergencies, ensuring that they are always prepared.

Improving the overall levels of preparedness and capability of emergency response agencies is essential for safeguarding communities during crises. By learning from the defence sector's supply chain practices, these agencies can optimise their operations and enhance their ability to respond effectively. Strategies such as warehouse network footprint optimisation, facility design, automation, advanced planning systems, inventory management, transport planning, workforce planning, KPI frameworks, organisational design, and scenario modelling and planning offer valuable insights for emergency response agencies. By adopting these practices, agencies can build more efficient, resilient, and responsive operations, ensuring that they are always prepared to protect and serve their communities during emergencies.

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Related Insights

Planning, Forecasting, S&OP and IBP

March 20, 2023

Implementing an Effective Sales and Operations Planning Framework

Sales & Operations Planning (S&OP) is a cross-functional process that is a critical component of supply chain management.

Effective sales and operations planning (S&OP) is critical for manufacturing organisations looking to stay competitive in today's fast-paced and complex business environment.

Sales & Operations Planning (S&OP) is a cross-functional process that is a critical component of supply chain management. It involves the coordination of sales, production, and inventory management to ensure that an organisation can meet customer demand while minimising excess inventory and avoiding stockouts. In supply chain terms, S&OP is the process of balancing supply and demand, which involves developing a demand plan based on customer forecasts, analysing production capacity, and determining the appropriate inventory levels to meet demand. The process requires collaboration and communication across different departments and stakeholders, including sales, marketing, finance, production, and logistics, to ensure that everyone is aligned around a common plan. By optimizing the balance between supply and demand, S&OP enables organisations to achieve greater efficiency and responsiveness in their supply chains, reduce costs, and improve customer satisfaction.

By aligning sales, production, and supply chain activities, S&OP enables manufacturers to optimise their operations, reduce costs, improve quality, and respond quickly to changing market conditions.

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One of the key benefits of S&OP is that it helps manufacturers to achieve better coordination between different departments and stakeholders. By providing a clear view of demand, inventory levels, and production capacity, S&OP enables manufacturers to make informed decisions that take into account the needs of all stakeholders, from sales and marketing to production and logistics.

Another important benefit of S&OP is that it can help manufacturers to reduce costs and improve efficiency. By optimising production schedules and inventory levels, manufacturers can reduce the risk of stockouts and overproduction, which can lead to waste and increased costs. Additionally, by aligning production with demand, manufacturers can avoid costly expedited shipments and other rush charges.

Effective S&OP also enables manufacturers to improve quality and customer satisfaction. By accurately forecasting demand and ensuring that production is aligned with customer requirements, manufacturers can reduce the risk of defects and delays, which can lead to dissatisfied customers and lost business. Additionally, by aligning production with demand, manufacturers can better manage product lifecycle transitions and minimise the risk of excess inventory.

Finally, S&OP enables manufacturers to respond quickly to changing market conditions and emerging opportunities. By regularly reviewing and updating their plans, manufacturers can adapt to changes in demand, raw material availability, and other factors that can impact their operations. This enables manufacturers to stay nimble and competitive, even in the face of unexpected challenges or disruptions.

Effective sales and operations planning is critical for manufacturing organisations looking to achieve operational excellence and stay competitive in today's dynamic business environment. By aligning sales, production, and supply chain activities, S&OP enables manufacturers to optimise their operations, reduce costs, improve quality, and respond quickly to changing market conditions. By investing in S&OP and continuously improving their planning processes, manufacturers can achieve long-term success and growth.

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‍Contact us today, trace. your supply chain consulting partner.

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Planning, Forecasting, S&OP and IBP

October 31, 2024

Leveraging Technology to Streamline Finance and Operations

Learn how CFOs in Retail, Manufacturing, Health, and FMCG sectors can streamline finance and operations using advanced technologies such as automation, AI, and data analytics in Australia and New Zealand.

Leveraging Technology to Streamline Finance and Operations

In today's dynamic business environment, CFOs across sectors such as retail, manufacturing, healthcare, and FMCG are constantly looking for ways to streamline finance and operational processes to improve efficiency and reduce costs. Advanced technologies such as automation, artificial intelligence (AI), and data analytics are transforming the way businesses operate, enabling CFOs to enhance visibility, improve decision-making, and optimise resource allocation.

In this comprehensive article, we will explore how CFOs in Australia and New Zealand can leverage technology to streamline finance and operations. We will discuss the benefits of digital transformation initiatives, including the implementation of enterprise resource planning (ERP) systems, and provide examples of how businesses have reduced overheads and improved decision-making through technology.

The Role of Technology in Finance and Operations

Technology is revolutionising finance and operations by automating routine tasks, providing real-time insights, and enabling data-driven decision-making. By leveraging technology, CFOs can enhance operational efficiency, reduce manual errors, and focus on strategic initiatives that drive business growth.

Key Benefits of Leveraging Technology

Improved Efficiency: Automation and AI reduce the time and effort required for routine tasks, allowing finance teams to focus on more strategic activities.
Cost Reduction: Streamlining processes through technology helps reduce overheads, minimise errors, and optimise resource allocation.
Enhanced Visibility: Digital tools provide real-time visibility into financial and operational metrics, enabling CFOs to make informed decisions.
Data-Driven Decision Making: Advanced analytics tools provide insights that help CFOs identify trends, optimise processes, and drive business performance.

Key Technologies for Streamlining Finance and Operations

1. Automation and Robotic Process Automation (RPA)

Automation plays a crucial role in streamlining finance and operational processes by reducing the need for manual intervention. Robotic Process Automation (RPA) is a key technology that enables businesses to automate repetitive, rule-based tasks, such as data entry, invoice processing, and reconciliations.

Benefits of Automation and RPA

Reduced Manual Effort: Automation eliminates the need for manual data entry, reducing the risk of errors and freeing up employees to focus on more value-added activities.
Improved Accuracy: RPA ensures consistency and accuracy in routine tasks, reducing the likelihood of errors and discrepancies.
Cost Savings: By automating repetitive tasks, businesses can reduce labour costs and improve overall efficiency.

Examples of Automation in Finance and Operations

Invoice Processing: RPA can be used to automate invoice processing, from data extraction to validation and payment, reducing processing times and improving accuracy.
Financial Reconciliations: Automation tools can reconcile accounts, match transactions, and identify discrepancies, streamlining the month-end close process.
Order Processing: In operations, automation can be used to process orders, update inventory levels, and generate shipping labels, reducing manual intervention and improving efficiency.

2. Artificial Intelligence (AI) and Machine Learning

Artificial Intelligence (AI) and machine learning are transforming finance and operations by providing predictive insights, automating complex processes, and enabling smarter decision-making. AI can analyse large volumes of data to identify patterns, predict trends, and provide actionable insights.

Benefits of AI in Finance and Operations

Predictive Insights: AI can analyse historical data to predict future trends, such as cash flow, demand, and inventory levels, helping CFOs make informed decisions.
Fraud Detection: AI can identify unusual patterns in financial transactions, helping businesses detect and prevent fraud.
Optimised Resource Allocation: Machine learning algorithms can optimise resource allocation, such as workforce planning and inventory management, to improve operational efficiency.

Examples of AI in Finance and Operations

Cash Flow Forecasting: AI can be used to predict cash flow based on historical data, helping CFOs manage working capital and make strategic financial decisions.
Demand Forecasting: In operations, AI can analyse customer data to predict demand, enabling businesses to optimise inventory levels and reduce stockouts.
Expense Management: AI-powered tools can analyse spending patterns, identify cost-saving opportunities, and provide insights into expense management.

3. Data Analytics and Business Intelligence (BI)

Data analytics and business intelligence (BI) tools provide CFOs with real-time insights into financial and operational performance. By analysing data from different parts of the business, CFOs can identify trends, measure performance, and make data-driven decisions.

Benefits of Data Analytics and BI

Real-Time Visibility: BI tools provide real-time visibility into key financial and operational metrics, helping CFOs monitor performance and take corrective action when needed.
Informed Decision-Making: Data analytics enables CFOs to make informed decisions based on data-driven insights, improving overall business performance.
Performance Measurement: BI tools provide dashboards and reports that help CFOs measure performance against key performance indicators (KPIs) and track progress toward business goals.

Examples of Data Analytics in Finance and Operations

Financial Performance Analysis: BI tools can analyse financial data, such as revenue, expenses, and profitability, to provide insights into business performance and identify areas for improvement.
Operational Efficiency Metrics: In operations, data analytics can be used to measure efficiency metrics, such as order processing times, inventory turnover, and delivery performance, helping businesses identify bottlenecks and optimise processes.
Cost Analysis: CFOs can use data analytics to analyse costs across different departments, identify cost-saving opportunities, and optimise spending.

4. Enterprise Resource Planning (ERP) Systems

Enterprise Resource Planning (ERP) systems integrate data from different parts of the business, providing a comprehensive view of financial and operational activities. ERP systems help businesses streamline processes, improve visibility, and enhance decision-making.

Benefits of ERP Systems

Integrated Data: ERP systems provide a single source of truth by integrating data from finance, operations, procurement, and other functions, improving visibility and control.
Process Automation: ERP systems automate routine processes, such as purchase orders, approvals, and invoicing, reducing manual effort and improving efficiency.
Enhanced Decision-Making: ERP systems provide real-time data and insights, enabling CFOs to make informed decisions and optimise business performance.

Examples of ERP in Finance and Operations

Financial Management: ERP systems provide real-time visibility into financial data, such as revenue, expenses, and cash flow, helping CFOs manage finances more effectively.
Inventory Management: ERP systems provide visibility into inventory levels, helping businesses optimise stock levels, reduce holding costs, and improve working capital.
Procurement and Supplier Management: ERP systems streamline procurement processes, from supplier selection to purchase orders and payments, improving efficiency and reducing costs.

Case Study: Digital Transformation for Cost Reduction in an Australian Manufacturing Company

An Australian manufacturing company faced challenges related to high operational costs, manual processes, and limited visibility into financial and operational metrics. The company decided to implement a digital transformation initiative to streamline finance and operations, reduce overheads, and improve decision-making.

Approach

ERP Implementation: The company implemented an ERP system to integrate data from finance, procurement, and operations, providing a comprehensive view of business activities and improving visibility.
Automation of Routine Tasks: The company used RPA to automate routine tasks, such as invoice processing and order management, reducing manual effort and improving efficiency.
AI-Powered Demand Forecasting: The company implemented AI-powered demand forecasting tools to predict customer demand accurately, optimise inventory levels, and reduce stockouts.

Results

Reduced Overheads: The company achieved a 20% reduction in overheads by automating routine tasks, reducing manual effort, and optimising resource allocation.
Improved Decision-Making: The ERP system provided real-time visibility into financial and operational metrics, enabling the CFO to make informed decisions and improve overall business performance.
Enhanced Efficiency: Automation and AI-powered tools helped streamline processes, reduce processing times, and improve overall operational efficiency.

Challenges in Leveraging Technology for Finance and Operations

1. High Initial Investment Costs

Implementing advanced technologies, such as ERP systems, automation tools, and AI, requires a significant initial investment. However, the long-term benefits in terms of cost savings, efficiency gains, and improved decision-making often outweigh these initial costs.

2. Data Integration and Quality

Data integration is critical for leveraging technology effectively. Ensuring that data from different parts of the business is accurate, up-to-date, and accessible is crucial for making informed decisions and optimising processes.

3. Change Management

Implementing digital transformation initiatives often requires changes to existing processes, systems, and behaviours. Resistance to change from employees or stakeholders can be a significant challenge. Effective change management, including communication, training, and incentives, is essential for overcoming resistance and ensuring the successful implementation of technology initiatives.

4. Cybersecurity Risks

As businesses become more reliant on digital tools, they also become more vulnerable to cybersecurity risks. CFOs must ensure that appropriate security measures are in place to protect sensitive financial and operational data.

Leveraging technology to streamline finance and operations is essential for CFOs in Australia and New Zealand looking to improve efficiency, reduce costs, and enhance decision-making. By adopting advanced technologies, such as automation, AI, data analytics, and ERP systems, businesses can achieve significant improvements in operational efficiency and financial performance.

Whether it's automating routine tasks, implementing AI-powered demand forecasting, or integrating data through ERP systems, digital transformation enables businesses to optimise processes, reduce overheads, and drive business growth. Despite the challenges, the benefits of leveraging technology make it a worthwhile investment for businesses looking to improve their bottom line and achieve operational excellence.

Ready to leverage technology to streamline your finance and operations? Trace Consultants is here to help you navigate the complexities of digital transformation and develop a tailored solution that meets your unique business needs.

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Planning, Forecasting, S&OP and IBP

January 8, 2024

Interview with Shanaka Jayasinghe: Mastering S&OP and IBP for Manufacturing Resilience and Competitiveness

Join us for a detailed conversation with industry expert Shanaka Jayasinghe on mastering Sales and Operations Planning and Integrated Business Planning to drive manufacturing competitiveness and resilience.

Interview with Shanaka Jayasinghe: Mastering S&OP and IBP for Manufacturing Resilience and Competitiveness

Interviewer: We're here with Shanaka Jayasinghe to dive deeper into how manufacturers can significantly enhance their competitive edge through effective Sales and Operations Planning (S&OP) and Integrated Business Planning (IBP). Shanaka, with your extensive expertise, can you provide more tangible insights into how these strategies fortify manufacturers, especially in challenging economic climates?

Shanaka Jayasinghe: Certainly. In today's fast-evolving and often unpredictable market, manufacturers need robust and responsive planning processes. S&OP and IBP are not just about balancing demand and supply; they're strategic frameworks that, when executed with precision and depth, can transform a manufacturer's responsiveness, efficiency, and ultimately, their market position.

Expanding on the Bullwhip Effect

Interviewer: Let's start with the bullwhip effect. How does it manifest in manufacturing, and what tangible steps can S&OP and IBP take to mitigate its impact?

Shanaka Jayasinghe: The bullwhip effect in manufacturing can cause drastic fluctuations in inventory levels, production schedules, and capacity planning — all leading to inefficiency and increased costs. Effective S&OP and IBP counter this by enhancing demand visibility and improving communication across the supply chain. For instance, by integrating market intelligence, consumer trends, and real-time sales data into planning models, manufacturers can better predict and respond to demand changes, dampening the oscillations caused by over or under-reacting to market signals.

Robust Demand Planning and Supply Technologies

Interviewer: You mentioned technologies like Kinaxis and GAINS Systems as enablers. Can you provide specific examples of how these technologies have driven S&OP and IBP success?

Shanaka Jayasinghe: Absolutely. Let's take Kinaxis, for instance. One manufacturer used Kinaxis to integrate their demand planning across multiple regions, leading to a unified view of global demand. This integration allowed them to adjust production schedules proactively, reduce excess inventory, and improve fill rates. Similarly, GAINS Systems might be used to optimize inventory levels dynamically, considering factors like lead time variability and service level targets, resulting in significant working capital reductions and service improvements.

Structuring Organisations for Effective Planning

Interviewer: How should manufacturers design their organisational structure and roles to support effective S&OP and IBP?

Shanaka Jayasinghe: An effective structure is one that promotes collaboration and accountability. For instance, having a dedicated S&OP or IBP team that spans across key functions like sales, operations, finance, and procurement can foster integrated planning and decision-making. Clear roles and responsibilities, coupled with executive sponsorship, ensure that strategic objectives trickle down into operational plans and that there's a consistent focus on achieving these goals.

Executive Sponsorship and Meeting Structures

Interviewer: Could you elaborate on the importance of executive sponsorship and meeting structures in these processes?

Shanaka Jayasinghe: Executive sponsorship is vital as it underscores the company's commitment to the S&OP and IBP processes. It ensures that these initiatives receive the necessary resources and attention and that decisions made are aligned with the strategic direction of the company. As for meetings, they should be structured to facilitate strategic discussions and actionable decisions. This means having the right data at hand, ensuring cross-functional representation, and maintaining a forward-looking agenda. Regular cadence and clear documentation of decisions and action items are also crucial.

Mastering Data for S&OP and IBP

Interviewer: You touched on the importance of item master data and other data elements. Can you discuss how manufacturers can effectively manage and utilise this data?

Shanaka Jayasinghe: Data is the lifeblood of effective S&OP and IBP. Item master data, supply chain master data, and transactional data must be accurate, accessible, and consistently updated. Manufacturers can achieve this through regular data quality audits, investing in data management tools, and fostering a culture where data accuracy is everyone's responsibility. Additionally, integrating data into user-friendly dashboards and planning tools can significantly enhance its utility, providing teams with the insights needed to make informed decisions.

Project and Change Management in Implementations

Interviewer: Finally, what role do project management and change management play in implementing S&OP or IBP?

Shanaka Jayasinghe: These are critical. Project management ensures that the implementation is methodical and aligned with objectives, timeframe, and budget. It involves detailed planning, resource allocation, and risk management. Change management, on the other hand, focuses on the people aspect — preparing, equipping, and supporting individuals to successfully adopt new processes and systems. It's about communication, training, and ongoing support. Together, they ensure that S&OP and IBP implementations are not just technically successful but also embraced and sustained by the organization.

Interviewer: Your insights today have been incredibly comprehensive, Shanaka. Thank you for sharing your deep knowledge and practical advice on S&OP and IBP for manufacturers.

Shanaka Jayasinghe: It's been my pleasure. Remember, S&OP and IBP are about more than just planning; they're about creating a resilient, agile, and competitive manufacturing operation. With the right approach, technology, and commitment, they can drive remarkable improvements and set manufacturers on a path to sustained success.