Soft Automation in Supply Chain: A New Frontier for Efficiency

October 17, 2024

Soft Automation in Supply Chain: A New Frontier for Efficiency

The modern supply chain is under constant pressure to improve efficiency, reduce costs, and increase responsiveness. In this fast-paced environment, automation has become a key enabler of performance improvements. But full-scale automation can be costly, complex, and disruptive to existing systems. Enter soft automation, a more flexible and accessible approach that is reshaping how supply chains across various industries—including retail, manufacturing, FMCG, and healthcare—operate.

Soft automation refers to the use of tools and technologies that allow for the automation of processes without significant infrastructure changes or heavy coding. It focuses on incremental improvements and leverages tools like low-code/no-code (LCNC) platforms, such as the Microsoft Power Platform, which offer system-agnostic, scalable solutions.

Soft Automation in Various Industries

1. Retail

In retail, soft automation can play a significant role in optimising inventory management, replenishment processes, and logistics. For example, instead of relying on fully automated robotic systems in warehouses, retailers can use LCNC platforms to automate routine tasks such as stock level monitoring, order generation, and real-time tracking of shipments.

A retailer might use Power Automate (part of the Microsoft Power Platform) to create workflows that trigger replenishment orders when inventory falls below a certain threshold. This not only reduces stockouts but also prevents overstocking, allowing for better cash flow management.

2. Manufacturing

In the manufacturing sector, where complex systems and processes already exist, soft automation can provide a bridge between legacy systems and new technology investments. Manufacturers can automate processes like production scheduling, quality control checks, and machine maintenance alerts without overhauling their entire system.

For example, using Microsoft Power Apps, manufacturers can develop custom apps to track machine performance and trigger preventive maintenance, ensuring that equipment downtime is minimised and production runs smoothly. Soft automation also allows for quicker adaptations to changes in production requirements without the need for complex reprogramming.

3. Fast-Moving Consumer Goods (FMCG)

In the FMCG sector, where time-to-market is critical, soft automation allows businesses to be agile without sacrificing quality or speed. Tools like Power BI can automate data collection and reporting, giving FMCG companies real-time insights into sales performance, inventory levels, and distribution efficiency.

By automating demand forecasting and integrating this data with supply planning, FMCG businesses can better anticipate market needs and adjust their production schedules accordingly, reducing the risk of overproduction or stockouts.

4. Healthcare

Healthcare supply chains are notoriously complex, dealing with a wide range of items from pharmaceuticals to medical equipment. Soft automation offers healthcare providers a way to streamline procurement, inventory management, and distribution while ensuring compliance with stringent regulatory requirements.

For instance, Power Automate can be used to set up workflows that track the expiry dates of medical supplies and automatically reorder when necessary. This reduces waste and ensures that critical supplies are always available. In healthcare, where patient care is paramount, the ability to quickly and efficiently manage supplies can directly impact clinical outcomes.

Why Low Code/No Code Solutions are the Future of Supply Chain Automation

One of the key enablers of soft automation is the rise of low-code/no-code (LCNC) platforms, which allow non-technical users to build, customise, and automate workflows with minimal coding expertise. The Microsoft Power Platform is one such tool, offering a suite of applications (Power BI, Power Automate, Power Apps, and Power Virtual Agents) that can be easily integrated into existing supply chain processes.

System and Architecture Agnostic

A major advantage of LCNC platforms like the Microsoft Power Platform is that they are system and architecture agnostic. This means they can be deployed across different software environments, whether you are working with legacy systems or modern ERP solutions. As a result, organisations can implement soft automation without worrying about whether their existing systems will be compatible.

For example, a retailer using an older ERP system can still integrate Power Automate to optimise their procurement process without having to replace the ERP. This flexibility allows companies to gradually introduce automation in a cost-effective manner, addressing immediate needs while building a foundation for future growth.

How Trace Consultants Can Help

At Trace Consultants, we understand the complexity of modern supply chains and the challenges involved in introducing new technologies. We help organisations across retail, manufacturing, FMCG, healthcare, and other industries to implement soft automation strategies that drive efficiency and improve operational performance.

Our approach begins with a comprehensive assessment of your existing systems and processes. From there, we identify opportunities where low-code/no-code solutions can be used to automate routine tasks, enhance visibility, and reduce manual workloads. Whether you're looking to streamline inventory management, optimise logistics operations, or improve forecasting accuracy, Trace Consultants can guide you through every step of the process.

Start Small, Think Big

Soft automation is not about replacing your entire workforce or ripping out your existing infrastructure—it's about making incremental changes that deliver immediate benefits. With the right tools, like Microsoft Power Platform, and the right partner, such as Trace Consultants, your organisation can begin the journey towards a more agile, efficient, and resilient supply chain.

Are you ready to explore the potential of soft automation in your supply chain? Reach out to Trace Consultants today to discover how we can help.

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